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Case Study · Kitchen Extension

Chorlton Kitchen Extension

A Victorian mid-terrace in M21 with the standard back-addition layout transformed into an open-plan kitchen-diner across the full width of the rear — old back-addition demolished, structural opening cut through the original Victorian rear wall, new 26m² rear extension under a 4m roof lantern.

Chorlton, Manchester M21 12 weeks £64,200 fixed price Family in residence
+26 m² Added Footprint
12 wks Build Duration
£64.2k Fixed Price
2 Party Walls
4 m Roof Lantern

Project Overview

A Victorian mid-terrace in M21 with the layout almost every Chorlton terrace shares: two living rooms front and middle, a narrow back-addition kitchen sticking out into the rear yard, and a side passage on the boundary that did nothing but funnel cold air into the back of the house. The clients had bought the property four years earlier and finally decided to do something about the kitchen.

Three quotes came in. Two were for like-for-like replacement of the back-addition. Ours was the only one that proposed demolishing the back-addition entirely, filling the side passage zone, and extending the rear of the house full-width — turning what is structurally three small spaces into one open-plan kitchen-diner across the entire back of the property.

The transformation hinges on a single structural move: a new RSJ on padstones cut into both party walls, taking the load of the existing first-floor rear wall and creating an unbroken 5.2m opening between the original middle reception room and the new extension. Old and new merge along that line. Twelve weeks from start to handover.

The Client Brief

The brief was unusually specific because the clients had spent eighteen months pinning Chorlton extension photos into a shared moodboard:

The Challenge

Mid-terrace rear extensions look standard from the listing photos. The constraints stack up the moment you start drawing them.

Two Party Walls

A mid-terrace extension touches both adjoining properties: foundations within 3m and 6m, new RSJ padstones cut into both party walls, side flank built up against the boundary. Section 1, 2 and 6 notices served on day one of the contract, both surveyors appointed where requested, written awards in hand before scaffold went up.

The Structural Opening

The hero technical move on this build: an RSJ (203 x 133 UB) on padstones cut into both party walls, taking the load of the entire first-floor rear wall above. Acrow propping installed before any masonry was touched. Two-day window between propping and steel install during which the upper floor was carried by temporary support only. Sequencing was non-negotiable.

No Side Access

Mid-terrace, no side gate, no rear lane. Every brick, bag of plaster, kitchen cabinet and bi-fold door panel came in through the front door and down the hallway. Floor protection laid wall-to-wall in the hallway from day one. Stair treads protected with plywood. Front door frame edged to take the impact of repeated material movement.

Drainage Rerouting

The original soil pipe ran inside the back-addition wall and dropped into a gully that would sit beneath the new extension floor. Rerouted to a new 100mm soil stack against the inside face of the new flank wall, with a fresh manhole built externally just outside the new extension footprint. United Utilities build-over consent secured pre-start.

Brick Match

The new flank wall would be visible from the rear, and the clients did not want a "patched-on" appearance. Reclaimed Victorian stocks were sourced from a Manchester architectural reclamation yard, hand-selected for size and colour match. Mortar mix tested on three trial panels before being signed off against the original.

Family In Residence

Two children at nursery age, both in the house every evening and weekend. Dust-proof zip-door between hallway and works area. Trades on a 7:30am-to-5:00pm rule with no weekend work past 1pm. Daily site clean before family woke up. The parents never stopped using the front reception room as a temporary kitchen.

Our Approach

A Chorlton terrace kitchen extension lives or dies on the structural opening. Get that wrong and the entire project gets rebuilt.

Sequence the steel before anything moves. The structural opening through the original rear wall was the highest-risk operation on the entire build. We programmed it for week 8, after the new extension envelope was weathertight and the existing rear wall was protected from the outside. Acrow propping installed under the rear first-floor wall on day one of the operation. Padstones formed in both party walls on day two. RSJ craned in through the new extension on day three. Props removed, masonry made good on day four. Building Control inspection passed on day five. Old and new merged.

One material in, one material out. No side access meant every kilogram of masonry coming in had to navigate the front hallway. Bulk delivery loads were broken down into manageable batches and timed for the school run window when the clients' children were out. Spoils removed in the same window in the opposite direction. Hallway floor protection lifted and re-laid only twice in twelve weeks.

Permitted Development discipline. The clients did not want to apply for planning permission. The rear extension dimensions were drawn to PD limits: 3.0m projection from the original rear wall, 3.0m maximum eaves height, 4.0m maximum overall height, materials matched to the existing dwelling. Lawful Development Certificate applied for as a precaution and granted in week 4 of the build. No planning risk, no neighbour objection window.

Brick match before pour. The reclaimed Victorian stocks for the new flank were sourced and on site in week 3, before the brickwork phase began. Three trial panels of bricks-and-mortar were built in week 4 and reviewed against the original flank in different lights. The client signed off panel two on a Saturday morning. The whole flank was then built to that specification with no in-progress changes.

The Build Process

Sixty working days. The entire build sequenced backwards from the structural opening operation in week 8.

01
Week 1

Site Setup & Strip Out

Floor protection through hallway and stairs. Dust-proof zip-door installed between hallway and rear works area. Existing back-addition kitchen stripped, units removed, services capped. Structural survey of existing rear wall and party wall pockets confirmed.

02
Week 2

Demolition & Drainage

Existing back-addition demolished by hand to avoid vibration into both party walls. Original soil pipe capped and rerouted to a new 100mm stack against the inside face of the new flank wall. New external manhole built, United Utilities build-over consent in hand from pre-construction.

03
Weeks 3–4

Foundations & Slab

Trench-fill foundations, 1.0m deep along the new flank and rear walls. Reinforced concrete pour, cured to specification. Three brick trial panels built and signed off by the client on the Saturday of week 4.

04
Weeks 5–6

Walls & Reclaimed Brickwork

Cavity wall construction with the reclaimed Victorian flank visible externally and modern facing brick to the rear. Internal blockwork. New extension envelope reaches wall-plate level on day 28.

05
Week 7

Roof, Lantern & Weathertight

Warm flat roof built up: vapour control, 200mm PIR, EPDM weatherproof membrane. 4m x 1.2m aluminium roof lantern (triple-glazed) installed and flashed. 3m sliding door to rear elevation installed. Building reached weathertight on day 35.

06
Week 8

Structural Opening

Acrow props under the existing first-floor rear wall on day 36. Padstones formed in both party walls on day 37. RSJ (203 x 133 UB) craned in through the new extension and bolted to padstones on day 38. Props removed, masonry made good day 39. Building Control inspection passed day 40. Old and new now structurally merged.

07
Weeks 9–10

First Fix, Plaster & Screed

First-fix electrical, plumbing, UFH manifold and pipe loops installed. Skim plaster to all walls and ceilings. 75mm liquid screed poured over the UFH loops, allowed to cure for 28 days running in parallel with subsequent trades.

08
Weeks 11–12

Kitchen, Floor & Handover

Engineered oak floor laid with appropriate expansion gaps. Bespoke handle-less kitchen installed across rear wall and 4m island. Quartz worktops templated and fitted on day 78. Final decoration. UFH commissioned. Building Control completion certificate issued day 60. Keys handed back to the family.

Project Specifications

The technical detail behind a Victorian terrace transformed into an open-plan family home.

Foundations

Trench-fill foundations 1.0m deep along new flank and rear walls. Reinforced concrete to engineer's specification, designed for clay subsoil typical to the area.

Walls

Cavity construction: 100mm Celotex PIR, 100mm concrete block inner. Reclaimed Victorian stock brick outer to flank elevation, hand-selected for colour and size match.

Structural Steel

RSJ (203 x 133 UB, 4.6m span) on padstones cut into both party walls, taking the load of the existing first-floor rear wall and creating a 5.2m unbroken structural opening.

Roof

Warm flat roof: vapour control layer, 200mm PIR insulation, EPDM weatherproof membrane. Roof U-value 0.13 W/m²K.

Roof Lantern

4.0m x 1.2m aluminium-framed roof lantern, triple-glazed self-cleaning units, anthracite grey RAL 7016, thermally broken upstand, U-value 1.2 W/m²K.

Sliding Door

3.0m thermally-broken aluminium sliding door, double-glazed argon-filled, anthracite grey RAL 7016, whole-assembly U-value 1.4 W/m²K.

UFH & Floor

Wet underfloor heating, 100mm pipe centres, sized to 75 W/m² output. 75mm liquid screed. 22mm engineered oak top layer with UFH-rated underlay.

Kitchen

Bespoke handle-less kitchen, soft-close drawers, 4m island with breakfast seating for three, 30mm quartz worktops, integrated dishwasher, fridge-freezer and induction hob.

The Finished Result

What was delivered

A Victorian terrace with the back of the house transformed: the original middle reception room and the new 26m² rear extension now read as one continuous 42m² open-plan kitchen-diner, bridged by a 5.2m structural opening through the original Victorian rear wall. The 4m roof lantern delivers daylight into the deep plan. The reclaimed brick flank reads as period from the rear garden. Final account £64,200 against contract sum £64,200, no variations.

The local Chorlton agent assessed the property at a 12% market valuation uplift versus the un-extended 3-bed terrace comparable two doors down.

+26 m² New Floor Area
5.2 m Structural Opening
+12% Est. Value Uplift
0 Variation Orders

What the Client Said

Two of our quotes were for replacing the back-addition like-for-like. Building Group were the only firm who looked at the layout and said the back-addition was the problem, not the kitchen inside it. The structural opening through the original rear wall is the thing we keep showing visitors — it doesn't read as new because the brick match is so good. Twelve weeks with two children in the house and we never had to move out. The hallway floor was uncovered for the first time on the day they handed back the keys.

The Ellington Family Chorlton, Manchester · February 2026

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